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| Ceramic Industry In Iran |
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Introduction: |
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Ceramic Industry is one of the oldest industries in the
world. Due to the abundance of raw material, namely soil
and ease of production, ceramic objects are one of the
oldest and most ancient signs of the early man ever found.
As far as archeological findings and excavations are considered,
Iran is the primary birthplace of this industry. And it
was from Iran that the industry expanded to other parts
of the globe. The first ever-excavated ceramic objects
belonging to 10 to 12 thousand years ago were explored
in Zagros mountain range in Iran. They were made manually
using neither a clay wheel nor an oven for baking the
clay. The discovered items in Silk Hills in Kashan (belonging
to 8,000 year B.C.) and the discovered items in Susa (belonging
to 2,700 B.C.) are indicative of the acquaintance and
knowledge of their residents with an oven to bake the
clay. During a developing trend Iran's ceramics flourished
more to reach a turning point during Safavid's era. Exceptional
and marvelous items were created in that era. Decorating
historical monuments and buildings inclusive of mosques
in Isfahan and other Iranian towns. The production of
tiles suffered stagnation after the Safavad's era giving
way to imported European china. |
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| The industry
suffered stagnation even further until 1960. Before then
tiles were produced manually. Then Irana tile factory,
the first manufacturer of tiles, was inaugurated. This
was a turning point. Later Sa'di, Hafiz and Isfahan factories
followed the suit. Later a few china factories were inaugurated
to manufacture china- ware and sanitary ware. Unfortunately
the activity of all factories was halted after the 1979
Revolution and during the Imposed War. But later during
the First and Second Five Year Economic Development Plans
(FYEDP) activities were restored and during the Second
FYEDP the total production in the industry witnessed a
12.6% increase on the average. During 1999 the production
of tiles exceeded 61 million sq. m and ceramics in general
82,000 tons. Over 22,000 workers were working in this
industry. Three outstanding factors are responsible for
the flourishing of the prosperous tile manufacturing business
in Iran: one is abundance of soil as the raw material;
the second is inexpensive energy sources and the third
one cheap labor and high unemployment rate (there are
plenty job applicants available). The products of this
industry are divided into four categories: Tiles, sanitary
ware, chinaware and industrial ceramics. The objective
of this report is to study such classification. |
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1- Wall and floor tiles: |
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Tile industry is ten thousand years old. Tiles used to
be manually produced in small workshops before 1960. Then
Irana tile factory was inaugurated. This was a turning
point. Later Sa'di, Hafiz and Isfahan factories became
operational to boost the production volume of machine
made tiles. The above 5 factories were producers of wall
tiles before the Revolution.
But Nilu, Yazd, Alborz and Gilan factories were making
floor tiles. Establishment of new factories after the
Revolution brought their number to 16 units in 1994, with
a total capacity of 37.3 million square meters in the
same year. As the production volume boosted gradually,
the number of production units was brought to 30 in 1999
with an annual capacity of 67.1 million sq. m. 15 units
of which were allotted to production of wall tiles with
47.4 million sq. m. capacity, while the remaining 15 units
were producers of floor tiles with 19.7 million sq. m.
capacity. Such figures were indicative of 87.5% and 89.8%
boost in number and capacity respectively compared to
five years earlier. The production volume of tile manufacturers
reached 60.9 million sq. m in the year 1999, indicating
8.7% growth compared to a year earlier and 65% growth
compared to five years before that. The total number of
the staff in the aforementioned production units equaled
14,000 people in that year (with 4,350 sq. m. per capita)
and 91% output as the nominal production capacity. Such
output fluctuated between 90% and 100% during the said
Five Year Plans. |
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| The total volume of tiles produced in
the world amounted to nearly 4,764 million sq. m. in the
year 1999 (2,200 million sq. m. in Asia and 1,430 million
sq. m. in the European Union), while 1.2% of the said
sum (figure) was produced in Iran, making us the 15th
country in the world in this regard. The total global
per capita consumption in the same year equaled to 0.7,
while in Iran it was 0.8. The domestic sale volume of
tile was 55.4 million sq. m. during 1999, totaling 1,385
billion rials, indicating a 72% increase in weight and
424.5% in value compared to five years earlier. Due to
the commissioning of several factories, a remarkable growth
has been witnessed in the Iranian tile industry during
the recent years. Using the new technology and a notable
diversification in plans and production a drastic change
abruptly improved the tile industry. Not only the domestic
requirements were met by such a boost in production volume,
but also the way was favorably paved for tile export.
Over 5.5 million sq. m. of tiles amounting to US $16.3
million were exported in 1999, indicating a decline of
%8.3 and %6.8 respectively compared to a year earlier.
The decline was mainly caused by global depression and
stagnation as well as an international price fall. During
this year 9% of the total Iranian exports belonged to
tiles. Iranian tiles have been mostly exported to Canada,
Central Asia, and the Persian Gulf states, Africa as well
as Britain, Germany, Italy, France and Denmark. |
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